Earthflow Underground · A virtual sensor on every buried power cable

Shine a light on the grid
beneath our feet.

America runs on 1.1 million miles of buried power cable, and no one can see it. Earthflow Underground shows utilities how healthy every cable is, when it's likely to fail, and how much it can really carry, every month.

Validated · selected · awarded EPRI Black & Veatch Techstars Edison Awards
Earthflow Underground: every buried cable segment of the Greensboro NC demonstration network scored on a satellite map, with the active network panel, visualization layers and headroom gauge
Earthflow Underground, running. Greensboro NC demonstration network · 82,887 segments scored across three US territories.
Explore the live twin →
1.1M miof buried power cable in the US. About 20% of all distribution line miles.
~26Mcable segments buried across the US. Most were never fitted with a sensor.
9 of 10failures caught. Nine of our ten highest-risk segments failed in the test window (modeled networks).
<14 daysfrom data drop to a live digital twin (pilot target).

The problem

The grid is moving underground, out of sight.

Utilities replace cable by age or after it fails, and rate it with one number for a whole territory. Meanwhile data centers, EV charging and electrification land on the same cables.

We don't know

Cable condition

Which segment fails next, and when. Age alone can't say: a 15-year-old cable in wet clay can be in worse shape than a 40-year-old one in dry sand.

We don't know

Cable capacity

What each cable can really carry in the ground it actually sits in. A static nameplate rating ignores soil, moisture, burial depth and the neighbours sharing the duct bank.

~40 yrsaverage cable age
3–4×repair cost vs overhead
5–10K minewly buried every year

What you get

Every cable segment, scored every month.

From records you already hold. No new sensors, no outages, no rip-and-replace. Delivered as data into the tools you already use.

1–5

Health index

A condition score for every segment, with a confidence band and the inputs behind it.

→ Fewer failures, lower O&M

%

Probability of failure

As a likely range, ranked across the whole territory.

→ A risk list you can act on

yr

Remaining-life band

How many years are left, and the dominant driver wearing the cable out.

→ Defer replacing healthy cable

A

In-situ rating & headroom

An environmentally adjusted rating, normal and emergency, and the year headroom closes. Up to 30% more than a static rating.

→ Connect new load faster

⌖

Dominant driver

Thermal, electrical, chemical, hydrologic or environmental stress: the cause, not just the symptom.

→ Fix the cause, test where it counts

✓

Recommended action

Replace, test, defer or monitor, with the reason and provenance on every field.

→ Capex that stands up in a rate case

How it works

Start with four extracts.
We do the rest.

Send what you already hold

Read-only, one way. Messy data is fine.

Asset registryOutagesFeeder loadingMeter intervals

Our physics engine models every segment

Electrical, thermal, chemical, hydrologic and environmental stress, on the real ground each cable sits in. Not a black-box model trained on someone else's network.

Get a monthly data feed

CSV, Parquet, GeoJSON or API, plus a PDF/HTML report. Roll up to feeder, substation or territory, or drill to one segment.

Scope today: XLPE, EPR and PILC · 1–35 kV, up to 69 kV · radial and open-loop · direct buried, conduit and duct bank
See the methodology →

Proof

Validated by EPRI.
Benchmarked blind.

Technically validated by the head of EPRI's MV Distribution Research Lab, and listed in EPRI VantagePoint.

Later failures caught in the top-10% at-risk list

Earthflow Underground76%
Ofgem CNAIM v2.132%
Age only18%
Random11%

Blind benchmark on modeled networks, to scale: eight years trained, two years predicted. 9 of our top 10 segments failed in the test window. Back-tests on utility outage history are next.

Earthflow Underground: the whole Greensboro NC demonstration network with every feeder traced and coloured by circuit

Every score carries its inputs, its confidence band and the physics behind it, so an engineer can check the work and a regulator can follow it.

Not an LLM. Not trained on other utilities' data. Not a SaaS lock-in.

Why now

America's underground grid has new owners.
None of them know what's in the ground.

Data centers

~90 GW

of planned on-site power, on private campus cable networks.

Private capital

$11.5B

Blackstone–TXNM. Investors are buying wires they have never seen.

Military

~500 bases

moving to run their own power, on their own buried networks.

Competition

~50%

of new UK connections now won by independents, not the incumbent utility.

Every new owner inherits buried cable blind. We make it visible, scored and ready.

Watch

Earthflow Underground in 90 seconds.

Orbyfy Earthflow Underground · ExplainerYouTube · 90 seconds · loads on click

Team & partners

Built by people who have worked under the street.

Orbyfy was started after years of building underground grid solutions and leading AI work on buried infrastructure at Con Edison and AEP, and seeing how little utilities can see below ground.

EPRI
Black & Veatch
Techstars
Edison Awards
NRECA
Greentown Labs
Siemens Next47
NVIDIA Inception
Siemens
IDC
★ Edison Awards 2026 Gold EPRI AI for Power · selected from ~150 Listed in EPRI VantagePoint Co-developed with Black & Veatch (IgniteX 2025) Techstars EnergyTech · Alabama Power invested US Army Corps of Engineers ERDC · solution selected NRECA Startup Alley · top 15 TechConnect World · Critical Technology Spotlight Google for Startups IDC Leader · Utility Solutions

Logos show programs and partners. They do not imply endorsement.

In the news

Press.

  1. Black & Veatch Black & Veatch IgniteX Accelerator Program selects startups focused on project execution innovations

    Orbyfy selected for the 2025 BV IgniteX cohort, where the base of Earthflow was co-developed.

  2. Edison Awards Orbyfy Earthflow: Gold winner, Energy & Climate Resiliency

    2026 Edison Awards Gold in the Climate-Smart Processes category.

  3. Boston Business Journal / NBC Boston Nine Boston firms win at the "Oscars of Innovation"

    Orbyfy Earthflow among the Boston winners at the 2026 Edison Awards.

  4. Techstars Introducing Techstars' Fall 2026 Accelerator Class

    Orbyfy Earthflow named to the Techstars Alabama EnergyTech program: per-segment condition and remaining-life estimates from utility data.

  5. Made in Alabama · Alabama Department of Commerce Techstars EnergyTech Accelerator brings new innovators to Alabama

    Orbyfy Earthflow joins the 2026 Techstars Alabama EnergyTech cohort in Birmingham, with Alabama Power.

  6. Hypepotamus Three Alabama accelerators draw 18 startups from across the map

    Orbyfy Earthflow profiled in the Techstars EnergyTech cohort: remaining life and failure risk for underground utility cables.

Where to find us

  • Las Vegas AWS re:Invent

    Meeting cloud, data and AI partners for utility-scale deployments.

  • Birmingham, AL Techstars Alabama EnergyTech Demo Day

    Our first public pitch of Earthflow Underground.

  • Toronto EDIST 2027

    The Electricity Distributors Association’s conference for Ontario’s local hydro utilities.

  • San Diego NRECA Startup Alley at PowerXchange and TechAdvantage

    One of 15 startups selected, in front of nearly 900 electric co-ops. Find us on the expo map.

  • Atlanta DTECH 2027

    In talks to join the startup program; Southern Company is the host utility.

  • Houston CERAWeek 2027

    Innovation Agora, with Black & Veatch as a partner in the room.

  • Boston TechConnect World 2027

    Critical Technology Spotlight: Energy & Sustainability.

  • Boston IEEE PES Insulated Conductors Committee (ICC) spring meeting

    The next chance to sit down with the utility cable engineers we met in Aventura.

  • Denver Industry Growth Forum

    The National Laboratory of the Rockies (formerly NREL) forum connecting clean energy startups with investors and industry.

Our vision

Buried power cable is critical infrastructure, as vital as America's oil and gas pipelines. We're building the intelligence layer that makes every mile visible, scored and ready.

Prove it on your own cables.

Start with four extracts. We do the rest. A live twin in under 14 days (pilot target).